The reports provide wealth of information

  • Energy consumption of each major equipment compared with the average and best of the affinity (peer) group which it belongs to.
  • Weighted average of energy consumption of each section compared with average and best of corresponding figures of other plants.
  • Material ratios, productivity of men & machinery etc.
  • Graphic report showing the energy consumption of your equipment over a period of time in relation to the average and the best of the peer group that they belong to.
  • Graphic report showing consumption levels of your equipment in relation to other equipment within your plant.
Peer Group Definitions for Different Equipment
Classification Codes
Crushers
Jaw Crushers CR1
Roll Crushers CR2
Any other type of crushers CR3
Raw Mills
Ball mill RM1
Ball mill with high efficiency Classiier RM2
Hybrid mills (Roll press + Ball mill) RM3
Vertical Roller mill RM4
Coal Mills
Ball mill upto 30 TPH CLM1
Ball mill with 30 + TPH CLM2
VRM CLM3
Other systems CLM4
Classification Codes
Kilns
Wel process, upto 1000 TPD KL1
Semi dry process, upto 1000 TPD KL2
Long dry kilns with
Upto 1000 TPD KL3
1000-1500 TPD KL4
1500-2000 TPD KL5
2000-2500 TPD, Pre-heaters KL6
2000-2500 TPD, With PH and PC KL7
2500-3000 TPD, With 4 stage PH & PC KL8
2500-3000 TPD, With 5-6 stage PH & PC KL9
3000-3500 TPD, With 4 stage PH & PC KL10
3000-3500 TPD, With 5-6 stage PH & PC KL11
3500-4500 TPD KL12
4500-6000 TPD KL13
6000-8000 TOD KL14
Cement Mills  
Ball mill upto 30 TPH

CM1
Ball mill 30-50 TPH CM2
Ball mill 50-100 TPH CM3
Ball mill 100-150 TPH CM4
Ball mill 150-200 TPH CM5
Ball mill 200 + TPH CM6
Ball mill with higher efficiency classifier CM7
Vertical Roller mill CM8
Hybrid (Roll press + Ball mill) CM9

A sample report showing performance of individual equipment in their respective peer group
Equipment Type
Peer Group
Remarks
Your Equipment value
Avg of Peer Group
Best in Peer Group
Best performer's equipment features
1
CRUSHER
CR3
BEST IN CLASS
0.56
0.87
0.56
2
RAW MILL - I
RM1
AVERAGE
22.50
22.54
16.94
68 tph, Tirax Unidan Ball mill, closed Cir. with O-Sepa, LRS/GRS controls
3
RAW MILL - II
RM1
AVERAGE
22.48
22.54
16.94
-- do --
4
RAW MILL - III
RM1
AVERAGE
22.52
22.54
16.94
-- do --
5
KILN - I K
KL5
BELOW AVERAGE
22.93
21.75
12.46
1750TPD, 5 Stage 2 Strings Pre-heater, Scada/PLC system, Grate Cooler
6
KILN - II
KL5
BELOW AVERAGE
23.63
21.75
12.46
- do --
7
CEMENT MILL - I
CM2
BEST IN CLASS
31.92
33.16
31.77
50 tph Open Circuit Ball mill,
8
CEMENT MILL - II
CM2
BEST IN CLASS
32.08
33.16
31.77
- do --
9
CEMENT MILL - III
CM2
BEST IN CLASS
31.77
33.16
31.77
- do --
10
CEMENT MILL - IV
CM3
AVERAGE
32.73
31.90
27.47
70 tph Closed Circuit Ball Mill, On line with Computer
11
CEMENT MILL - V
CM3
BELOW AVERAGE
32.84
29.99
27.47
-- do --